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Beam Saw
Our Homag beam saw is German engineering at its best, with an accuracy +/- of 0.3mm we can ensure that the components are produced perfectly to size. Our UK developed optimization software ensures perfect cutting sequences, reducing waste to a minimum.
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Edge Bander
Our new Tornado Edge bander is state of the art. Pre-milling any imperfections out before applying 1mm ABS / PVC edges to the board using tough Polyurethane adhesive which give a zero glueline. The machine is equipped with 3 sets of trimming heads to get the smoothest finish possible before final polishing to remove any glue residue ensuring a perfect end result.
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Vertical Feed CNC Machining Centre
We have two identical, cutting edge vertical fed CNC machines. These are manufactured on the Italian side of Lake Como by the most innovative company in their field. These drill the holes for connecting the unit parts together, drawer runners / hinges etc and rout any shaped cutouts in precise accuracy.
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Assembly
Our Skilled operators assemble all the parts, injecting adhesive for the assembly dowels and adding necessary components such as legs, drawer runners and hinges etc. prior to being pressed.
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Through Feed Press
The Ligmatech through feed press is a god send to our final assembly line, produced in East Germany by the market leaders in panel handling machinery. When the cabinet initially enters on the conveyor, the jaws lightly press to make sure the cabinet is completely square before applying full force to ensure that the glue is forced through capillary action into the dowels, thus making a strong bond. the machine will then hold it for 5 minutes until the glue is dry and forward down the line on the conveyor belt.
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Drawer Box Assembly
Grass Nova Scala Drawers keeps moving a whole life long. We admit that we are proud of Grass. This drawer system features fully synchronized slide technology without a mid-way knock – a first in furniture design. Today the soft-flowing and perfectly smooth movement is already the norm that no-one wants to do without. The excellent running characteristics of Grass Nova Scala have become a distinctive feature of high quality furniture.
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Door Drilling and Hinge Fixings
All door and drawer fronts are machine drilled with plastic dowel inserts to ensure accuracy and long term durability.
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Finalization
All the doors, drawers, pullouts, bins etc. are all then fitted to the units. The units will then be inspected for a final time before being cleaned and corner protected, corrugated card on face and then shrink wrapped up ready for loading onto our own vehicles for delivery.
